Machine Introduction
It is equipped with an automatic twisting mechanism. It can be used to make sausage casings such as minced meat sausage, ham sausage, and ham; It is also suitable for filling natural casings, collagen casings, and fiber casings. It can also be used for filling various bottle and box products. This machine is equipped with an automatic blade compensation device, and the accuracy of dividing and quantifying can reach ± 1.5 grams.
This machine is used for filling in a vacuum state, and the hopper of this machine can be flipped, making cleaning more convenient. This machine is made of high-quality stainless steel material, with key components specially treated for durability and wear resistance. The control parts are made of imported components, and the appearance is treated with advanced surface technology, which is beautiful, compact, easy to operate, and maintain. It is equipped with safety protection devices and is an ideal equipment for the meat processing industry.
Equipment structure and working principle
Main components
Vacuum system: creating a negative pressure environment to reduce bubbles in meat filling.
Filling system: including hopper, thruster, and filling nozzle.
Control system: adjust filling speed, weight, and vacuum degree.
Gut support device: fix the intestine and ensure smooth filling.
Working principle
The equipment uses a vacuum pump to extract air from the filling chamber, creating negative pressure. The meat filling is then pushed into the casing by a pusher in a vacuum environment, effectively avoiding the common problems of air bubbles and voids in traditional filling.
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Operation steps
1.
Preparation work
(1).Check if all components of the equipment are intact and if the power connection is normal.
(2).Thoroughly clean and disinfect the equipment, especially the parts that come into contact with meat filling.
(3).Prepare meat filling and intestine casings that meet the requirements.
(4).Adjust filling parameters (weight, speed, vacuum degree, etc.) according to product requirements.
2.
Operation process
(1).Turn on the power and start the vacuum pump to achieve the set vacuum level in the system.
(2).Put the processed meat filling into the hopper.
(3).Install the casing correctly on the filling nozzle.
(4).Start the filling program and the equipment will automatically start filling.
(5).During the filling process, pay attention to observing the uniformity of the meat filling and the filling of the casing.
(6).After filling is completed, turn off the equipment according to the prescribed method.
3.
End of work
(1).Turn off the vacuum pump and power supply.
(2).Disassemble washable components for thorough cleaning.
(3).Record on duty production data and equipment operation status.
Machine benefits:
The Sausage Vacuum Filling Machine is a specialized equipment that completes meat filling under vacuum conditions. Its core functions include inhibiting fat oxidation, reducing bacterial survival, and extending product shelf life. The equipment is generally made of 304 stainless steel material and equipped with servo control system or hydraulic drive system, supporting quantitative filling of various packaging materials such as natural intestine and protein intestine.
This model can achieve precise control of product length through digital adjustment, and the filling error range can be accurate to ± 2g (for minced meat). Some high-end models integrate automatic twisting function, which can be connected to the wire tying machine for continuous production, with a maximum production capacity of 2 tons of direct feed meat per hour.
Application scenarios of Sausage Vacuum Filling Machine
Suitable for the production of the following intestinal foods:
Chinese sausage: continuous infusion of Cantonese sausage and Harbin sausage
Western style sausages: Quantitative fractionation of Frankfurt sausage and Vienna sausage
Featured products: mixed material filling of crispy bone sausage and egg sausage
Fast food: industrial production of instant grilled sausages and frozen sausages
The Sausage Vacuum Filling Machine is compatible with three types of packaging materials: animal intestine (pig intestine/sheep intestine), collagen intestine, and cellulose intestine, and can be adapted to different casings by replacing the filling nozzle. Some models are equipped with a dual tube filling system, which supports synchronous filling of mixed meat such as pork and chicken
